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ProCutter 900 RB

Industry:

Shipbuilding, Process, Steel construction

Process:

Plasma

Profile:

Product Description

Built for heavy-duty work, the ProCutter 900 RB profiling machine integrates HGG’s cutting-edge technology for exceptional results at an affordable price. The machine incorporates a roller bed to easily transport your pipe straight to the main drive. Whether you load your pipes outside or inside, the ProCutter 900 RB has got you covered. The hydraulic sideways offload offers you the option to store your parts for you to offload them when you are ready.

Experience consistent quality and increased production speed with precise cuts, all while optimizing your workspace with its minimal footprint. Revolutionize your business into a lean manufacturing powerhouse; choose the ProCutter 900 RB for logistically optimized pipe profiling, maximizing productivity and profitability .

Product features

High speed cutting head.

The ProCutter 900 RB comes standard with plasma. The light and compact pantograph cutting head enables fast torch movements, delivering high cutting speeds without compromising cutting accuracy.

Combining a precise chuck-type machine with semi-automatic logistics.

This rollerbed machine offers the best of both worlds: a conveyor-based logistic system for semi-automatic material handling, combined with the rotation accuracy of a chuck-type machine.

Compact footprint design saving you space.

The outfeed table is directly connected to the rollerbed, saving you valuable workshop space.

More information?

ProCutter 900 RB

Receive personalized advice or a tailored proposal based on your needs and preferences.

Sales Support

Bart Scheringa

Area Sales Manager Europe

This is why our customers choose us:

Product Tour ProCutter 900 RB

Heavy-duty Pipe Profiler with a roller bed outfeed.

WATCH VIDEO

Cut 45° Bevels with the Pantograph Cutting Head

The cutting torch, mounted on a pantograph, enables straight cuts and 45° bevels for weld preparation on end and intermediate cuts.Plasma cutting

Plasma Cutting with Hypertherm or Kjellberg

HGG supports both Kjellberg and Hypertherm plasma sources. Two well experienced and industry leading choices.Machine interface

Easy-to-use Machine interface

The machine is operated with a central touch screen and a robust industrial keyboard, providing the operator with easy and efficient control over its functions.Safety Fence

Heavy Duty 5.5 Ton Three Jaw Chuck

The robust 3-jaw chuck automatically clamps and centers the pipe, eliminating the need for manual positioning by the operator.Installed & Commissioned in 2 days

Store Your Pipes on the Sideways Outfeed Table

After a part is cut, the pipes are kicked-out onto the outfeed table, preventing them from rolling back. They are then stored there for further processing.Torch

Adjust the Machine to Your Production Flow

Load your pipes outside and automatically bring them in with additional infeed logistics, further enhancing production speed.CEO

Adjustable Pipe Supports Compensating for Deformation

Materials are often not perfectly straight or round. Prevent rework from oval or bowed pipes with the independently controlled pipe support.CEO

Compact and Streamlined Productivity

Developed in collaboration with a mechanical contractor, the ProCutter 900 RB is designed for high-speed pipe processing, quickly moving pipes through the shop to feed the welders. It automates the transfer of pipes from outdoor storage to the cutting area, where they are clamped securely in the chuck. Once the pipe is fully cut, it is automatically unloaded onto a storing surface for operators to collect, streamlining the workflow and enhancing efficiency.

Specifications

Profile & Dimensions

48 mm

914 mm

Additional Specifications

Discover the possibilities of the ProCutter 900 RB

Process Piping

The ProCutter is the ideal machine for piping, capable of cutting chamfers, saddles, and holes, all ready for fitting and welding.

Line and Text Marking

Marking reference lines to significantly reduce fit-up time. Text marking can also be used for tracking and tracing cut parts.

Hole Cutting

The ProCutter can cut holes for both structural and process piping purposes.

Special Weld Preparations

The ProCutter supports special weld preparations for structural purposes to simplify the welding without compromising on strength.

High speed pantograph cutting head

The ProCutter 900 RB is built for heavy-duty jobs. A standout feature of this machine is its pantograph cutting head, which allows for 360-degree pivoting and 45-degree beveling giving you full freedom to create.

Independent lifting bogies minimize strain on both the machine and the pipe

The lifting bogies in the rollerbed can move up and down independent of one another, so that we’re not putting all of the wheels up at the same time, creating stress on the pipe and machine.

Efficient unloading with automatic kick-out levers

Once your parts are cut and ready for unloading, the kick-out levers tilt to transfer the pipes onto an unloading surface, where they are stored ready to be taken to the welding station.

The open design of the kick-out levers allows scrap material and slag to fall through, preventing blockages on the outfeed and ensuring smooth operation.

Enhanced machine safety with automatic Pipe Detection levers

The ProCutter 900 RB is equipped with automatic pipe detection levers that slow down the pipe as it approaches the chuck, ensuring enhanced operational safety and precision.

Smart creep compensation to maximize cutting accuracy

The pipe is supported on the roller bed by multiple wheel sets. Any distortion in the pipe will cause the pipe to creep (move longitudinally) along the roller bed. The longer the pipe, the greater the chance of creep.

The base plate of the main drive is mounted on linear rails, allowing the main drive unit to move longitudinally. This longitudinal movement is registered by an encoder and compensated by the cutting trolley, which uses this input to offset the cutting path for accuracy. Another benefit of this system is that it avoids any tension between the roller bed and the main drive, preventing damage to the machine.

Featured Case Study

'Going from a hand cutting, to a primitive machine, to a fully automated machine that will do anything. We could never go back.'

Mark Janning – MMC Contractors

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ProCAM Software

Connect Directly with Leading CAD/CAM Companies

Seamlessly connect to your existing CAD systems

We partnered with several leading CAD/CAM companies to ensure seamless integration and a save and easy transfer of data from your design to our machine. Integrate directly with TEKLA, SDS2, M-Suite, PypeServer, Foran, Stratus, STRUMIS, Ship Constructor, and many more.

Efficient and Easy work preparation

Design parts efficiently with HGG’s extensive library of predefined macro shapes. Visualize your creation before the first cut and catch any missing holes or shapes to ensure perfection. Utilize our advanced nesting algorithms to maximize material usage and dramatically reduce waste.

Quick transition from CAD to cutting

Simply upload your design from ProCAM to the machine, select the files you wish to cut, and verify them as needed. Push a button and watch the machine do the work. Experience the ease and efficiency of letting technology do the precision-cutting for you.

Flawless assembly through precise layout marking

Reduce human errors in measuring and positioning parts with accurate marking options, which facilitate quick and easy onsite assembly. Allow your machine to handle the marking of essential details such as part numbers, quality information, track and trace codes, or reference lines, simplifying the process of fitting parts together.

Looking for sales support?

Reach out directly to our sales manager for expert advice on solutions. Call or email me directly – I am here to help!

Looking for sales support?

Reach out directly to our sales manager for expert advice on solutions. Call or email me directly – I am here to help!

Machines ProCutter 900 RB

Get A Quote | HGG Profiling Equipment

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